My workplace 5S


5S is the name of a workplace organization method that uses a list of five Japanese words: seiri, seiton, seiso, seiketsu, and shitsuke. Transliterated into Roman Script, they all start with the letter "S". The list describes how to organize a work space for efficiency and effectiveness by identifying and storing the items used, maintaining the area and items, and sustaining the new order. The decision-making process usually comes from a dialogue about standardization, which builds understanding among employees of how they should do the work.

In some quarters, 5S has become 6S, the sixth element being safety



There are five 5S phases: They can be translated from the Japanese as "sort", "set in order", "shine", "standardize", and "sustain". Other translations are possible

Sort (Seiri)

Set In Order (Seiton)

Shine (Seiso)

Standardize (Seiketsu)

Sustain (Shitsuke)



5S in Lean Product & Process Development

The output of engineering and design in a lean enterprise is information, the theory behind using 5S here is "Dirty, cluttered, or damaged surfaces attract the eye, which spends a fraction of a second trying to pull useful information from them every time we glance past. Old equipment hides the new equipment from the eye and forces people to ask which to use

Many manufacturing facilities have opted to follow the path towards a “5S” workplace organizational and housekeeping methodology as part of continuous improvement or lean manufacturing processes. The term refers to five steps – sort, set in order, shine, standardize and sustain – that are also sometimes known as the five pillars of a visual workplace



Audits can be conducted to review 5S progress in particular processes from level 1 (initial effort) to level 5 (habit). In the “Shine” category, for example, the goal is to have a system in which work area housekeeping is a routine way of life and corrective action measures are in place to address cleanliness issues.
Safety also plays an important role in the 5S audit process. Standard worksheets are developed for each process to help make a factory more visual, highlighting safety precautions for each cell, in addition to showing where all work in process should be located.

Comments

Post a Comment

Mock drill

My Energy Sector

The organization of the electrical sector of a country or region varies depending on the economic system of the country. In some places, all electric power generation, transmission and distribution is provided by a government controlled organization. Other regions have private or investor-owned utility companies, city or municipally owned companies, cooperative companies owned by their own customers, or combinations. Generation, transmission and distribution may be offered by a single company, or different organizations may provide each of these portions of the system India's power sector is one of the most diversified in the world. Sources of power generation range from conventional sources such as coal, lignite, natural gas, oil, hydro and nuclear power to viable non-conventional sources such as wind, solar, and agricultural and domestic waste The electric power industry is commonly split up into four processes. These are electricity generation such as a power stati
Read more

My Emergency Evacuation plan

Emergency evacuation is the urgent immediate egress or escape of people away from an area that contains an imminent threat, an on-going threat or a hazard to lives or property. Examples range from the small scale evacuation of a building due to a storm or fire to the large scale evacuation of a city because of a flood, bombardment or approaching weather system . In situations involving hazardous materials or possible contamination , evacuees may be decontaminated prior to being transported out of the contaminated area Emergency evacuation plans are developed to ensure the safest and most efficient evacuation time of all expected residents of a structure, city, or region. A benchmark "evacuation time" for different hazards and conditions is established. These benchmarks can be established through using best practices, regulations, or using simulations , such as modeling the flow of people in a building, to determine the benchmark. Proper planning will use multip
Read more

My Travel and Early time

Travel is the movement of people between relatively distant geographical locations , and can involve travel by foot , bicycle , automobile , train , boat , bus , airplane , or other means, with or without luggage, and can be one way or round trip. Travel can also include relatively short stays between successive movements A travel documentary is a documentary film , television program , or online series that describes travel in general or tourist attractions without recommending particular package deals or tour operators. A travelogue film is an early type of travel documentary, serving as an exploratory ethnographic film . The genre has been represented by television shows such as Across the Seven Seas , which showcased travelogues produced by third parties, and by occasional itinerant presentations of travelogues in theaters and other venues A horse and buggy (in American English ) or horse and carriage (in British English and American English ) refers to a
Read more